Spring nose gear with long stroke range

To reduce the loads on the nose gear and the airplane it is important that the wheel can move
a long distance up and backwards when it meets some resistance.

The nose gear described here is designed by me and I have used it, with success, on two small EDF models.
First J35J DRAKEN made by Shenzhen E-Do Model Co.
Then I built a similar retractable gear for
Durafly D.H. 100 Vampire MK 6.

 

J35J

Folded

Gear design

The body consists of two collars and a brass tube soldered together to one unit.

The wheel is mounted on a piano wire bent i both ends and is fixed with a collar.
The bent part in the other end of the wire goes thru a bras tube  serving as a bearing.

The wheel is hold in its down position by a coil spring around the brass tube.

Detaljer1

Bill of material

1.     4 pcs Stop collars with 3 mm hole and 7 mm diameter.
2.     1 pcs Brass tube with 2 mm hole, 3 mm diameter and 18 mm long.
3.     1 pcs Piano wire for the gear and the stop pin with 2 mm diameter.
4.     1 pcs Piano wire for the coil spring with 1 or 1.5 mm diameter,
           depending on the desired stiffness.
5.     1 pcs Stop washer of steel with 2 mm hole.
6.     1 pcs Wheel with 2 mm hole.

 

Building instructions

Two stop collars and the brass tube are soldered together.
Soldering should be done with silver solder to get sufficient strength.

Grind the parts smooth to get a good joint.
Use iron wire to hold the part in place during soldering. See the picture below.
Flux and a gas flame completes the soldering.

The coil spring is twisted around an axis with 3 mm diameter ( e.g. a drill steel).
Notice that it should be twisted in different directions depending on how the gear can be mounted and retracted in the plane.

Bend the piano wire to fit the wheel and the brass tube.
The part that goes thru the brass tube and the stop collar is about 25 mm long.

Solder the stop washer to the piano wire.

Drill a hole for the stop pin in the collar and solder it in place.
Mount the parts to a complete nose gear.


The parts are held in place with thin iron wire.

Silver
      soldering

Silver soldering  Video


Bänken


The complete nose gear


The body

center

Ready to bend to a suitable length.

Hela

Detail

Detalj


Models I used with my spring nose gear


J35J DRAKEN made by Shenzhen E-Do Model Co_,ltd

 

Durafly D.H. 100 Vampire MK 6